Eagle Alloy

Our Facilities

John Workman flight NEW Plant photos 2012The Eagle Alloy facility is over 245,000 square feet and is located at 5142 Evanston Avenue in Muskegon, Michigan.

OFFICE HOURS:
7:30 AM – 4:30 PM  Monday – Thursday
7:30 AM – 4:00 PM  Friday

Virtual Plant Tour

We know it’s important for you to tour our facilities and that’s why we’ve provided these photos as a first step in getting to know the Eagle Alloy.

Equipment List

We have a printable version of the facilities list available for your convenience.

Eagle Alloy Facilities List

Last updated  8/22/16

Melting & Pouring Equipment

  • Three 5,000 lb. Dual-Trak Inductotherm Coreless
    Induction Furnaces with 2000KW Power Supply
  • Three 5,000 lb. Dual-Trak Inductotherm Coreless
    Induction Furnaces with 1750KW Power Supply
  • Two 5,000 lb. Inductotherm Coreless Induction
    Furnaces with 1500KW Power Supply
  • Two 5,000 lb. Brown Boveri Coreless Induction
    Furnaces with 1500KW Power Supply
  • One 1,000 lb. Inductotherm Coreless Induction
    Furnace with 1500KW Power Supply
  • Fourteen Royer Pouring Tunnels

Quality Control & Testing Equipment

  • Two Thermo Scientific ARL3460 spectrometers capable of running, but not limited to, carbon steel, stainless and nickel-base materials
  • Two 5,000 AMP Magna-Flux Magnetic Particle
    Testers, Type H-710
  • Dye Penetrant Capabilities
  • One Pittsburgh Instrument & Machine Company
    Brinell Hardness Tester with 1-20X Bausch & Lomb
    Scopes
  • One Detroit Testing Machine Company Hydraulic
    Brinell Hardness Tester Model PHL-3 with 1-20X
    HiLight Brinell Scope
  • Brinell Optical Scanning System, OS-300WC
  • Pantak HF320 X-Ray System

Air Power

  • 300hp Gardner-Denver Compressor
  • 200hp Gardner-Denver Compressor
  • 150hp Sullair Compressor
  • 150hp Ingersoll Rand Compressor
  • Two 125hp ATLAS COPCO
  • ManagAIR System

CAD Software

  • Four seats of Solid Edge 3D Solid Modeling
    package

Casting Simulation

  • Two seats of MAGMA Soft Casting Simulation
    software

Sand Testing Equipment

  • Two Hot Tensile testing machines
  • Two Dietert Detroit Sand Hardness Testers
  • Tow Melt Point Tests
  • Sieve Pan Screen Tests
  • Loss on Ignition Test
  • Shell Transverse Test

Sand Reclamation Equipment

(Capable of reclaiming 4.25 Tons of Sand/Hour)

  • One 200 Ton Trane Chiller
  • One Calcafire Thermal Reclaimer
  • One Deduster
  • One 200 Ton Sand Tower

Sand Coating Plant Equipment

(Capable of Coating 9.5 Tons of Sand/hour)

  • One 200 Ton Sand Tower
  • One 100 Ton Sand Tower
  • Four 40 Ton Coated Sand Towers
  • Sand Heater
  • Continuous Mixer
  • Batch Mixer
  • Thermal Oxidizer

Core & Mold Equipment

  • Two Shalco 15 X 20 Shell Molding Machines
  • Nine Shalco 20 X 30 Shell Molding Machines – Eight Setup For Tandem 30 x 40 Capability
  • Ten Shalco 16 X 24 Shell Molding Machines
  • Twelve Redford Shell Core Blowers
  • Ten Shalco U180 Shell Core Blowers
  • One CE Cast 300 lbs/min. High Speed Mixer for
    Airset Molding
  • Kloster Rollover

Cleaning & Gate Removal

  • Two ABB Robots Equipped to Torch and Grind
  • Three Pangborn 4-in-1 Reclaimers; 34 Cubic
    Foot Blast & Reclaimer
  • Two 34 Cubic Foot Pangborn Tumble Blast
  • Three Fox 30hp Snag Grinders with 30″ Wheels
  • Everett 20″ Abrasive Cut Off Saw
  • Thirty Two 1000 Amp Miller Air Arc
  • Two Arc & Wire Feed Welders
  • Assorted Hand Held Air Tools
  • Five Dake Presses (3-150Ton, 2-100Ton)
  • One Plasma Arc Cutter
  • Two AW Bell Belt Grinders #RGS460
  • Didion D-150 w/Media Drum
  • One Twenty cu.ft. Pangborn Tumble Blast
  • Eleven TIG Weld Stations

Laser Scanner

  • Creaform EXAscan

Heat Treating

  • Three Annealing & Normalizing Furnaces, capable
    of 2050° Maximum Temperature
  • 2 Water Quench
  • Quench & Temper Furnace with Polymer Quench
    System
  • Four HTF Air Ratio Low Oxygen Heat Treat
    furnaces
  • Thermal Care Water Cooling System